Web Tension Control Systems

We are a leading Manufacturer of web tension control system, cantilever load cells, load cell amplifier, cell transducers and under pillow block wash down-duty load cell from Surat, India.

Web Tension Control System

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a web is any material continuously pulled from a roll through some manufacturing process. Tension is the measurable force that stretches or elongates the web. Web tension control methods range from feeling and controlling tension by hand to advanced systems that automatically measure and make adjustments to the process

Most processes involved in the production or converting of paper, film,plastic, foil, textile, wire, and cable require some form of tension control.It is also necessary on products that require winding onto rolls, printing,coating, laminating, slitting, and extruding.continuous roll fed material,

Properly controlling web tension results in higher quality productand produces greater throughput. For instance, if the tension is notproperly controlled, wrinkles in the material may occur resulting indefective or wasted product

If a roll of material is wound without proper tension control,
the outer layers may crush the inner layers leading to starring
or the inner layers may telescope out resulting in ruined product

When printing on a roll of material, improper tension control results insmeared ink and fuzzy images from poor registration. Applying toomuch tension may stretch some materials beyond their elastic limitrendering them unusable. Proper tension control allows the processto run at high speeds without sacrificing product quality

The terms "load cell" and "tension transducer" are used interchangeably to describe a sensor that accurately measures the tension in a moving web

Installing load cells (tension transducers) is the only accurate way to measure web tension. The measured tension value isthen used to adjust the process to increase productivity


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    Cantilever Load Cells

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    These Cantilever Load Cells are manufactured using high quality raw materials. We being one of the market leading manufacturers consider it our responsibility to provide high quality products to our customers. Thus we send our goods for a number of quality checks. These load cells have a strong construction and durable body. These have a good load tolerance and very long term stability. These products are offered by us in customized designs depending on the need of the customers. These quality load cells we offer are highly demanded in the market.


    Specifications:
    Output Resistance Ω 350±3
    Insulation Resistance  MΩ ≥5000
    Excitation Voltage V(DC/AC) 5~12V
    Operation Temp Range °C -30~+80
    Overload capacity %F.S 150
    Capacity 10~200kg


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    Load Cell Amplifier

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    We are among the leading manufacturers, suppliers, distributors, and traders of high quality Load Cell Amplifier. 
    • provides 40:1 tension range when used with 1 or 2 loadcells
    • using 4 wire differential technolgy provides a common mode rejection to electrical noise & disturbances resulting in clean & accurate output signal
    • with an advance temperature compensation network that cancels out temperature influences
    • specially designed to measure low tension 
    • can be used with 1 or sum of left & right loadcells

    Specification:

    Number of Input Channels 2, Fully Differential
    4 Switch Selectable Gains 8, 30, 150, 600
    Zero Range +/- Full Scale Output
    Nominal Input Signal Levels 0-500 millivolts, 0-20 millivolts
    Ultra Amplifier Output Signals 0 to +/- 10 VDC,  4-20 mA & 0 to 2vdc (1mA)
    Power Supply Requirements 24 VDC @ 160 milliAmps
    Power Supply Requirements 25 VDC @ 180 milliAmps
    Power Supply Limits 20 to 28 VDC
    Bridge Excitation Voltage 5.0 to 10.0 VDC @ 100mA
    Load Cell Resistance Range 100 to 1000 Ohms

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    Cell Transducers

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    With the Cell Transducers we manufacture have a very unique low pressure design. These are mainly used in new machinery or in the machines with tight space. These transducers are corrosion and water resistant, a strong construction and are thus highly durable. These are mainly used with rotating shafts or dead shafts rollers. We being one of the leading manufacturers in the market produce these products using high quality raw materials and even send our products for a number of quality checks.

     

    Specifications:

     

    • Voltage: AC110 V/220 V
    • Frequency: 50-60 HZ
    • Power: 450 W
    • Temperature: -14°c-14°c
    • Pressure output: 0~900 Kpa

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    Under Pillow Block Wash Down-duty Load Cell

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    UPB WASHDOWN DUTY HAS A COMPLETELY SEALED CORROSION-RESISTING DESGIN MAKING IT IDEAL FOR USING IN DEMANDING INDUSTRAIL ENVIORMENTS INCLUDING THE PRODUCTION OF
    PAPER,STEEL,TEXTILES,RUBBER,FOILS & FOOD PRODUCT

    UPB CAN BE MOUNTED AT ANY ANGLE ITS WEB FORCE DIRECTIONIA NOT RESTICTED TO BEING EITHER PARALLEL OR PERPENDICULAR TO THE  UPM TOP SURFACE ITS COMPACT LOW PROFILE DESGIN MAKES IT PERFECT  FOR USE IN RETROFIT AND OEM APPLICATION

    SPECIFICATION
    Gage type  semi-conductor strain gage, 
    bridge resisitance       UPB1=0 TO 450 KGS  122-134 OHMS AT 20 C
                                   UPB2 & 3 450 KGS TO 13700 KGS  135-147 OHM AT 20 C
    output impedence      UPB1 60 OHM PER BRIDGE LEG 
                                   UPB2 & 3  67 OHM PER BRIDGE LEG
    CONSTUCTION           UPB1 = ALLUMINIM
                                    UPB2 & 3 = STAINLESS STEEL 
    ULTIMATE OVERLOAD  UPB1 =  500 %
                                    UPB2 & 3 = 250%
    TEMP                        0 TO 93  C
    MAX VOLTAGE            50 VOLT PEAK (GAGE TO BEAM)
     

    Additional Information:

    Item Code: UPBLOADCELL

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